NDAA USA Battery Manufacturing
We Build
Batteries
KULR manufactures high-performance battery and ESS systems on American soil — purpose-built for physical AI and the defense, aerospace, and industrial applications that demand more from every system they deploy.
Mission
We exist because
power matters.
Power is the keyto successful deployment of
Physical and Edge AI.
Manufacturing
Built in America.
At scale.
Forge-1 — Corporate HQ & R&D
Where the science
gets done
FORGE-1 is KULR's corporate headquarters and engineering center — where battery packs, thermal management, and BMS architecture are developed, validated, and refined. Every production design starts here before it ever reaches the line.
Forge-2 — Volume Production
Purpose-built
for scale
FORGE-2 is KULR's high-volume manufacturing facility — running automated and semi-automated production lines and up to three shifts a day, delivering 150 MW of annual drone battery capacity or up to 50 MWh of Telecom and Grid Storage systems.
Supply Chain
NDAA-compliant batteries,
start to finish.
A battery supply chain built for defense and government requirements. Every cell, component, and finished pack is sourced, manufactured, and assembled domestically — with full NDAA Section 889 and 1260H documentation at every step.
01
NDAA-CompliantCell Sourcing
Cells sourced exclusively from qualified domestic and allied-nation suppliers with no ties to prohibited foreign entities under NDAA Section 1260H. Country-of-origin documentation and restricted-entity checks maintained for every lot entering the line.
02
Domestic BatteryManufacturing
End-to-end battery pack production in the United States — from cell intake through pack integration — on automated lines with inline quality checks at every stage. No offshore subassembly, no foreign-entity dependencies.
03
ProprietaryIn-House Welding
Proprietary laser and resistance welding processes developed and executed domestically, validated to a >50 lb pull-test standard. Every weld joint is logged and traceable to operator, machine, and production lot — with no dependency on foreign subcontractors.
04
In-House BatteryTesting
Thermal cycling, abuse tolerance, and multi-physics simulation performed on-site against MIL-SPEC and UL standards. Each battery design is stress-tested across operating envelopes before release — no reliance on foreign or third-party labs for core validation.
05
Domestic PackAssembly
Final battery system assembly executed in a controlled, U.S.-based facility with electrostatic and contamination controls. Functional test, capacity verification, and burn-in completed before shipment — fully traceable for government end-use requirements.
06
Quality &NDAA Documentation
AS9100 certified quality management system with full NDAA-compliant documentation packages. Country-of-origin records, restricted-entity clearances, and manufacturing lot traceability retained for every battery system we ship.
07
Scalable DefenseProduction
Production architecture built for program ramps and surge requirements — not prototypes. Modular line configuration supports rapid battery capacity expansion to meet government contract timelines without compromising yield, quality, or NDAA compliance.
Company
Publicly traded.
Execution focused.
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